| Course Type | Compulsory Course |
|---|
| Course Level | Bachelor's Degree |
|---|
| Year of Study | 2 |
|---|
| Semester | Fourth Term (Spring) |
|---|
| ECTS | 5 |
|---|
| Name of Lecturer(s) |
|
| Learning Outcomes |
At the end of this course, the students;
- Gains knowledge about modern engineering materials and scientific foundations of material structures.
- Have an ability to calculate machining and improvement speeds for specific applications.
- Appropriate manufacturing process selection ability for a given specific part.
- Understand basic product design and manufacturability.
- Understand different machining operations and describe various machineries.
- Gain an ability to mathematical models describing the processes are to be covered briefly in order to understand the relations between the parameters involved in the processes.
- Understand the relative advantages/disadvantages of common machining manufacturing processes.
|
| Mode of Delivery | Face to face |
|---|
| Prerequisites | No |
|---|
| Recommended Optional Programme Components | None |
|---|
| Course Description | Foundry and Special Casting Processes: Sand casting, die casting, investment casting, centrifugal casting, Welding: Classification, arc welding, resistance welding, oxy-gas welding, other welding processes, Cold and Hot Working of Metals: Definitions, rolling, forging, extrusion, wire drawing, other plastic deformation processes, Sheet Metal Working: Piercing,/blanking, deep drawing, Powder Metallurgy: Powder production, pressing, sintering, applications, Metal Cutting: Cutting theory, cutting tools, chip formation, cutting fluids, machinibility, tool life, Metal Cutting Operations and machine tools: Turning, milling, drilling, grinding. |
|---|
| Course Contents |
| WEEK |
TOPICS |
|
1st Week |
Introduction to Manufacturing Processes (What is Manufacturing, Materials in Manufacturing) |
|
2nd Week |
Engineering Materials: Metals, Ceramics: Structures and properties, |
|
3rd Week |
Fundamentals of polymers science, glass processing: raw material preparation and melting |
|
4th Week |
Scientific principles for casting process: Fusion, Bernoulli's theorem, grain structure formation in cast material |
|
5th Week |
Fundamentals of Metal Forming - Cold and Hot Metal Forming |
|
6th Week |
Plastic forming principles: Derivation of mathematical relations |
|
7th Week |
Sheet Metal Working |
|
8th Week |
Powder Metallurgy |
|
9th Week |
Midterm |
|
10th Week |
Metal cutting theory and forces in metal cutting |
|
11th Week |
Machining Operations |
|
12th Week |
Machining Operations and Machine Tools |
|
13th Week |
Fundamentals of Welding |
|
14th Week |
Welding Processes, Welding Processes-Brazing, Soldering, and Adhesive Bonding |
|
| Recommended or Required Reading | Mikell P. Groover, Fundamentals of Modern Manufacturing, Third Edition, Wiley, 2007.
De Garmo, Black, Kohser, "Materials and Processes in Manufacturing", Wiley, 10th Ed, 2007.
K.G. Swift &J.D. Booker, Process Selection, Second Edition Butterworth-Heinemann, 2003.
|
|---|
| Planned Learning Activities and Teaching Methods |
- Lecture
- Problem Solving
- Questions/Answers
- Practice
- Other
|
|---|
| Assessment Methods and Criteria |
|
Quantity |
Percentage (%) |
| Mid-term |
1 |
30 |
| Assignment |
1 |
10 |
| Quiz |
4 |
10 |
| Attendance |
1 |
5 |
| Total(%) |
|
55 |
| Contribution of In-term Studies to Overall Grade(%) |
|
55 |
| Contribution of Final Examination to Overall Grade(%) |
|
45 |
| Total(%) |
|
100 |
|
| ECTS Allocated Based on Student Workload |
| Activities |
Quantity |
Duration (Hour) |
Total Workload (Hour) |
| Midterm exam |
1 |
2 |
2 |
| Preparation for Quiz |
3 |
7 |
21 |
| Individual or group work |
5 |
8 |
40 |
| Preparation for Final exam |
1 |
10 |
10 |
| Course hours |
10 |
4 |
40 |
| Preparation for Midterm exam |
1 |
10 |
10 |
| Laboratory (including preparation) |
8 |
1 |
8 |
| Final exam |
1 |
2 |
2 |
| Homework |
2 |
4 |
8 |
| Total Work Load | 141 |
| Total Work Load / 30 (h) | 4.7 |
| ECTS Credit of the Course | 5 |
|
| Language of Instruction | Turkish |
|---|
| Work Placement(s) | No |
|---|
