PLASTIC MOLDING TECHNIQUES

BEPS101

Course Code: BEPS101
Semester: -
Theory+Practice: 3 + 0
ECTS: 5

Course Type

Elective Course

Course Level

Associate Degree

Year of Study

Semester

ECTS

Name of Lecturer(s)

Learning Outcomes

At the end of this course, the students;

Knows how to shape plastic materials
Know the plastic and elastic regions of the materials
Knowing Plastic Part Molding Methods
Knowing plastic materials and shaping properties
Knowing Plastic Part Design Features

Mode of Delivery

Face to face

Prerequisites

Recommended Optional Programme Components

Temel İmalat İşlemleri ve Üretim Teknolojileri

Course Description

Molding of thermoset and thermoplastic materials using injection, extrusion, blow molding, centrifugal casting, pressure, and vacuum production methods; reducing mold costs; production optimization; and the design and manufacture of mold sets.

Course Contents

WEEK	TOPICS
1^st Week	Introducing Plastic Part Molding Methods
2^nd Week	Materials and Feautures
3^rd Week	Shaping of Materials
4^th Week	Plastic parts (polymers) and design principles
5^th Week	Volume mold materials and use features
6^th Week	Introduction of plastic injection molds and sample mold designs
7^th Week	Plastic shape techniques
8^th Week	Midterm
9^th Week	Rolling Arrangements
10^th Week	Mass shape methods
11^th Week	Importance of Molding Techniques in Industrial Applications
12^th Week	Plastic Shaping Techniques in Industrial Applications
13^th Week	Example applications
14^th Week	Evaluation of Mold Applications and Projects

Recommended or Required Reading

1. William F. Hosford & Robert M. Caddell, Metal Forming, Mechanics and Metallurgy, , Prentice Hall Int.,
Englewood Cliffs NJ, 1983
2. L. Çapan, Metallere Plastik Şekil Verme , Çağlayan Yay., 1999.
3. T. Altan, S. Oh, H. Gegel, Metal Forming: Fundamentals and Applications, ASM Int., Metals Park, Ohio,
1995.
4. G.Tlusty, Manufacturing Processes and Equipment, Prentice Hall, 2000.
5. S.Akkurt, Plastik Malzeme Bilimi Teknolojisi ve Kalıp Tasarımı, 2007.
6. Makina Tasarımı ve Şekillendirme Tekniği,2012
7. T.Savaşkan, Metallere Plastik Şekil Verme Yöntemleri,2018.

Planned Learning Activities and Teaching Methods

Lecture
Discussion
Questions/Answers
Case Study
Problem Solving
Practice
Project
Presentation
Report Preparation
Experiment

Assessment Methods and Criteria

	Quantity	Percentage (%)
Project	1	70
Total(%)		70
Contribution of In-term Studies to Overall Grade(%)		70
Contribution of Final Examination to Overall Grade(%)		30
Total(%)		100

ECTS Allocated Based on Student Workload

Activities	Quantity	Duration (Hour)	Total Workload (Hour)
Midterm exam
Preparation for Quiz
Individual or group work	14	3	42
Preparation for Final exam
Course hours	14	3	42
Preparation for Midterm exam
Laboratory (including preparation)
Final exam	1	10	10
Homework
Project	1	40	40
Research	1	3	3
Design Project Development	1	10	10
Portfolio	1	3	3
Total Work Load			150
Total Work Load / 30 (h)			5
ECTS Credit of the Course			5

Language of Instruction

Turkish

Work Placement(s)

Programme Qualifications / Learning Outcomes

	LO1	LO2	LO3	LO4	LO5
K1	X		X		X
K2				X
K3					X
K4	X			X
K5					X
K6
K7		X		X
K8		X		X
K9
K10
K11		X		X	X
K12		X
K13
K14

	LO1	LO2	LO3	LO4	LO5
K1	X		X		X
K2				X
K3					X
K4	X			X
K5					X
K6
K7		X		X
K8		X		X
K9
K10
K11		X		X	X
K12		X
K13
K14

	LO1	LO2	LO3	LO4	LO5
K1	X		X		X
K2				X
K3					X
K4	X			X
K5					X
K6
K7		X		X
K8		X		X
K9
K10
K11		X		X	X
K12		X
K13
K14

	LO1	LO2	LO3	LO4	LO5
K1	X		X		X
K2				X
K3					X
K4	X			X
K5					X
K6
K7		X		X
K8		X		X
K9
K10
K11		X		X	X
K12		X
K13
K14