| Course Type | Elective Course |
|---|
| Course Level | Master's Degree Without Thesis |
|---|
| Year of Study | - |
|---|
| Semester | - |
|---|
| ECTS | 10 |
|---|
| Name of Lecturer(s) |
- |
| Learning Outcomes |
At the end of this course, the students;
- Familiarize with the principles and application fields of material processing
- Familiarize with the advantages and limitations of manufacturing technologies with respect to each others depending on the application fields.
- Recognize the tools and machines used in manufacturing and familiarize with the selection of proper tools and machines in applications.
|
| Mode of Delivery | Face to face |
|---|
| Prerequisites | No |
|---|
| Recommended Optional Programme Components | None |
|---|
| Course Description | Fundamentals of production and processing of metallic, ceramic and polymeric materials, manufacturing processes based on heating/cooling, casting techniques, near net shape processes, principles of metal forming, thermo mechanical treatment, surface modification. |
|---|
| Course Contents |
| WEEK |
TOPICS |
|
1st Week |
Introduction, processes vs. systems. Manufacturing properties of materials |
|
2nd Week |
Fund. of metal casting: classification, metallurgical principles, solidification, fluid flow and heat tr. |
|
3rd Week |
Metal casting processes: sand c., investment c., centrifugal c., die c., pressure c. semi-solid c. |
|
4th Week |
Casting design, materials and economics; Polymer processing: Injection molding |
|
5th Week |
Classification of forming processes, Mechanical and metallurgical fundamentals. |
|
6th Week |
Bulk and hot-working processes. Rolling, extrusion and drawing, forging |
|
7th Week |
Midterm |
|
8th Week |
Classifications material removal processes, physical essentials. Chip formation. Tools and tool life. |
|
9th Week |
Machining processes: Turning, boring, drilling, shaping, planning and machine tools |
|
10th Week |
Machining processes: Milling, broaching and machine tools. Abrasive machining processes |
|
11th Week |
Classification welding methods and physical principles. Gas flame processes. |
|
12th Week |
Arc processes and equipment. Resistance welding. Brazing and soldering. |
|
13th Week |
Powder metallurgy. Free-form fabrication. |
|
14th Week |
Nontraditional and modern processes. Surface technology. Fabr. of micro-electronic devices |
|
| Recommended or Required Reading | "Manufacturing Processes for Engineering Materials", S. Kalpakjian, Addison-Wesley, 7th Ed., 2002
"Materials and Processes in Manufacturing", P. DeGarmo et al. Prentice Hall, 1999.
"Introduction to Manufacturing Processes", J.E.Schey, 2nd Ed., McGraw Hill, 1987
|
|---|
| Planned Learning Activities and Teaching Methods |
|
|---|
| Assessment Methods and Criteria |
|
Quantity |
Percentage (%) |
| Mid-term |
1 |
35 |
| Assignment |
4 |
15 |
| Total(%) |
|
50 |
| Contribution of In-term Studies to Overall Grade(%) |
|
50 |
| Contribution of Final Examination to Overall Grade(%) |
|
50 |
| Total(%) |
|
100 |
|
| ECTS Allocated Based on Student Workload |
| Activities |
Quantity |
Duration (Hour) |
Total Workload (Hour) |
| Midterm exam |
1 |
3 |
3 |
| Preparation for Quiz |
|
|
|
| Individual or group work |
14 |
6 |
84 |
| Preparation for Final exam |
1 |
3 |
3 |
| Course hours |
14 |
3 |
42 |
| Preparation for Midterm exam |
1 |
35 |
35 |
| Laboratory (including preparation) |
|
|
|
| Final exam |
1 |
70 |
70 |
| Homework |
4 |
15 |
60 |
| Total Work Load | 297 |
| Total Work Load / 30 (h) | 9.9 |
| ECTS Credit of the Course | 10 |
|
| Language of Instruction | Turkish |
|---|
| Work Placement(s) | No |
|---|
