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Quality Control in Production Program

BMPS104

WELDING TECHNOLOGY AND HEAT TREATMENT PROCESSES

Course Code
BMPS104
Semester
-
Theory+Practice
3 + 0
ECTS
5
Course TypeElective Course
Course LevelAssociate Degree
Year of Study-
Semester-
ECTS5
Name of Lecturer(s) -
Learning Outcomes

At the end of this course, the students;

  1. Classify and explain fusion welding and solid-state welding methods and the basic equipment used in these methods.
  2. Explain the purpose of preheating and post-weld heat treatments (such as stress relief annealing) applied in welded joints, and describe their fundamental effects on the weld region (weld metal - HAZ - base material).
  3. Compare different welding methods in terms of their working principles, application areas, advantages, and limitations.
Mode of DeliveryFace to face
PrerequisitesNo
Recommended Optional Programme ComponentsNone
Course DescriptionIn this course, students will explain the basic principles of the source method, describe its equipment and types. They will be able to understand the application areas and advantages/disadvantages of the methods.
Course Contents
WEEK TOPICS
1st Week Introduction, Materials Science and Classification of Engineering Materials, Structure of Metals, Formation of Alloys
2nd Week General Metallurgy, Iron?Carbon Phase Diagram, Introduction to Welding Technology, Weld Zone and Heat-Affected Zone (HAZ)
3rd Week Fusion welding methods - Oxy-fuel welding
4th Week Fusion welding methods - Shielded metal arc welding
5th Week Fusion welding methods- Shielded metal arc welding
6th Week Fusion welding methods -TIG welding
7th Week Fusion welding methods -MIG-MAG welding
8th Week Midterm Exam
9th Week Fusion welding methods - Submerged arc welding
10th Week Fusion welding methods -Electric resistance welding
11th Week Fusion welding methods -Plasma arc welding
12th Week Fusion welding methods -Electron beam welding
13th Week Fusion welding methods -Laser beam welding
14th Week Heat Treatment Applications in Welding, Solid-State Welding Methods, Welding Defects
Recommended or Required ReadingModern Kaynak Teknolojisi, Nizamettin Kahraman, Behçet Gülenç
Resistance Welding Fundamentals and Applications, Hongyan Zhang, Jacek Zankra, 1st edition CRC Press
Kaynak teknolojisi ve Uygulamaları, Salim Aslanlar
Teknik elemanlar için malzeme bilgisi; Dr. Öğr. Üyesi Hatice Erol Özkavak
Kaynak Metalurjisi ders notu; Doç. Dr. Adem Kurt
Kaynak Tekniği el kitabı, Gedik Eğitim Vakfı, Prof. Dr. Selahaddin ANIK
Planned Learning Activities and Teaching Methods
  • Lecture
  • Questions/Answers
  • Eğitim
  • Problem Solving
Assessment Methods and Criteria
Quantity Percentage (%)
Mid-term 1 30
Quiz 2 20
Total(%) 50
Contribution of In-term Studies to Overall Grade(%) 50
Contribution of Final Examination to Overall Grade(%) 50
Total(%) 100
ECTS Allocated Based on Student Workload
Activities Quantity Duration (Hour) Total Workload (Hour)
Midterm exam 1 2 2
Preparation for Quiz 2 10 20
Individual or group work 14 3 42
Preparation for Final exam 1 24 24
Course hours 14 3 42
Preparation for Midterm exam 1 18 18
Laboratory (including preparation)
Final exam 1 2 2
Homework
Total Work Load150
Total Work Load / 30 (h)5
ECTS Credit of the Course5
Language of InstructionTurkish
Work Placement(s)No

Programme Qualifications / Learning Outcomes

LO1 LO2 LO3
K1 X X X
K2
K3 X X X
K4
K5 X X X
K6
K7
K8
K9
K10
K11 X X X
K12
K13
K14
K15
K16