MANUFACTURING PROCESSES

ENGN232

Course Code: ENGN232
Semester: Fourth Term (Spring)
Theory+Practice: 2 + 2
ECTS: 5

Course Type

Compulsory Course

Course Level

Bachelor's Degree

Year of Study

Semester

Fourth Term (Spring)

ECTS

Name of Lecturer(s)

Professor Ebru Saraloğlu Güler

Learning Outcomes

At the end of this course, the students;

Have an ability to calculate machining and improvement speeds for specific applications.
Appropriate manufacturing process selection ability for a given specific part.
Understand basic product design and manufacturability.
Understand different machining operations and describe various machineries.
Gain an ability to mathematical models describing the processes are to be covered briefly in order to understand the relations between the parameters involved in the processes.
Understand the relative advantages/disadvantages of common machining manufacturing processes.

Mode of Delivery

Face to face

Prerequisites

Recommended Optional Programme Components

None

Course Description

Foundry and Special Casting Processes: Sand casting, die casting, investment casting, centrifugal casting, Welding: Classification, arc welding, resistance welding, oxy-gas welding, other welding processes, Cold and Hot Working of Metals: Definitions, rolling, forging, extrusion, wire drawing, other plastic deformation processes, Sheet Metal Working: Piercing,/blanking, deep drawing, Powder Metallurgy: Powder production, pressing, sintering, applications, Metal Cutting: Cutting theory, cutting tools, chip formation, cutting fluids, machinibility, tool life, Metal Cutting Operations and machine tools: Turning, milling, drilling, grinding.

Course Contents

WEEK	TOPICS
1^st Week	Introduction to Manufacturing Processes (What is Manufacturing, Materials in Manufacturing)
2^nd Week	Fundamentals of Metal Casting
3^rd Week	Metal Casting Processes
4^th Week	Metal Casting Processes
5^th Week	Fundamentals of Metal Forming - Cold and Hot Metal Forming
6^th Week	Bulk Deformation Processes in Metal Working
7^th Week	Sheet Metal Working
8^th Week	Powder Metallurgy
9^th Week	Midterm
10^th Week	Theory of Metal Machining
11^th Week	Machining Operations
12^th Week	Machining Operations and Machine Tools
13^th Week	Fundamentals of Welding
14^th Week	Welding Processes, Welding Processes-Brazing, Soldering, and Adhesive Bonding

Recommended or Required Reading

Mikell P. Groover, Fundamentals of Modern Manufacturing, Third Edition, Wiley, 2007.
De Garmo, Black, Kohser, "Materials and Processes in Manufacturing", Wiley, 10th Ed, 2007.
K.G. Swift &J.D. Booker, Process Selection, Second Edition Butterworth-Heinemann, 2003.

Planned Learning Activities and Teaching Methods

Lecture
Problem Solving
Questions/Answers
Practice
Other

Assessment Methods and Criteria

	Quantity	Percentage (%)
Mid-term	1	30
Assignment	1	10
Quiz	4	10
Attendance	1	5
Total(%)		55
Contribution of In-term Studies to Overall Grade(%)		55
Contribution of Final Examination to Overall Grade(%)		45
Total(%)		100

Language of Instruction

Turkish

Work Placement(s)

Programme Qualifications / Learning Outcomes

	LO1	LO2	LO3	LO4	LO5	LO6
K1	X				X
K2	X				X
K3		X		X
K4		X				X
K5			X
K6
K7
K8
K9
K10
K11